MIL-DTL-25988 | MIL-R-25988 | AMS-R-25988 | aircraft silicones | commercial aircraft engine | MIL-DTL-25988 fluorosilicone case study

MIL-DTL-25988 Fluorosilicones (MIL-R-25988, AMS-R-25988)

SSP makes MIL-DTL-25988, Type 2, Class 1 and 2 fluorosilicones. Choose sheets, rolls, extrusions, or ready-to-mold compounds.

MIL-DTL-25988 is a U.S. military specification that supercedes MIL-R-25988. Older prints may reference SAE-MIL-R-25988, AMS-R-25988, AMS-R-25988B, or AMS 25988.

Concerned about traceability? SSP offers a full Certificate of Analysis (COA) for every batch of material that we make.

What are MIL-DTL-83528 Fluorosilicone?

MIL-DTL-25988 is a U.S. military detail specification that supercedes MIL-R-25988. It divides compliant fluorosilicones into Type 1 materials for O-Rings and Type 2 materials for molded parts, sheets, strips, and extruded shapes. Within each Type, there are two different classes. Class 1 compounds are for general-purpose use, and Class 2 materials are higher-strength elastomers.

SSP makes Type 1, Class 1 and 2 MIL-DTL-25988 fluorosilicones and supplies them as ready-to-mold compounds, continuous rolls, sheet materials, and extrusions. The table below lists our products. All fluorosilicones are peroxide-catalyzed and heat-cured. For traceability, SSP offers a full certificate of analysis (COA) with every batch.


SSP Fluorosilicone

MIL-DTL-25988 Callouts

Product Specifications

Product No.

Type

Class

Grade

Durometer (Shore A)

Tensile Strength (psi)

Elongation (%)

Tear B (ppi/min)

SSP267

2

1

40

40

1500

500

130

SSP338

2

1

50

50

1300

500

225

SSP083

* SSP083 also meets SAE AMS 3326 

2

1

60

60

1000

350

150

SSP100

2

1

70

70

1000

250

128

SSP372

2

1

80

80

800

170

102

SSP082

 2  2  75  75  900  150  150

MIL-DTL-25988 Type 2, Class 1 Fluorosilicones

The table below provide additional information about SSP’s Type 2, Class 1 MIL-DTL-25988 fluorosilicones.  

MIL-DTL-25988 Type 2, Class 2 Fluorosilicones

The table below provide additional information about SSP’s Type 2, Class 2 MIL-DTL-25988 fluorosilicones. 

MIL-DTL-25988 Certificate of Analysis

Each batch of SSP fluorosilicones is fully-certified, and we provide full traceability throughout the supply chain. As the sample COA below shows, SSP’s performs a complete series of tests to demonstrate that a product complies with MIL-R-25988 (MIL-DTL-83528) requirements.

mil-r-25988 coa

MIL-DTL-25988 Aircraft Fluorosilicones and Aviation Fluorosilicones

MIL-DTL-25988 is a U.S. military detail (DTL) specification that covers fluorosilicones for aircraft and aviation applications. With their fluorine additions, these silicone elastomers resist petroleum-based fuels and oils, solvents, and harsh chemicals. 

MIL-DTL-25988 fluorosilicones also withstand a wide range of temperatures and  maintain their tear and tensile strength when immersed in jet fuel. These fuel-resistant materials can withstand repeated flexing without stress cracking and remain flexible and rubbery.

The MIL-DTL-25988 specification divides compliant fluorosilicones into different types, classes, and grades. 

  • Type 1 materials are for O-rings and Type 2 materials are for sheets, strips, and extruded shapes. 
  • Type 2 fluorosilicones are also used in molded parts except for compression seals. 
  • Class 1 materials are designated for general-purpose use. 
  • Class 2 materials are high-strength compounds.
  • Note that the grades for MIL-DTL-25988 fluorosilicones correspond to the material’s durometer.
  • The table below describes the MIL-DTL-25988 fluorosilicones that SSP supplies to the aircraft and aviation industries. 

Type

Class

Grade

2

2

70

2

1

60

1 & 2

2

70

2

1

40

2

1&2

50

2

1

80

What Happened to MIL-DTL-25988C and MIL-DTL-25988D?

MIL-DTL-25988C was published in August 2006, and MIL-DTL-25988D was  published in 2021. The U.S. Air Force Research Laboratory (AFRL) grandfathered Revision C fluorosilicones until 2022 but then determined that no suppliers could meet the requirements of the newer Revision D specification.   

The U.S. Department of Defense (DoD) then adopted a version of an SAE International standard with technical requirements that match MIL-DTL-25988C. The SAE Standard, AMS-R-25988, supersedes MIL-DTL-25988 and meets MIL-DTL-25988C requirements.

See this PDF of an AFRL presentation for more information.

MIL‑DTL‑25988 Fluorosilicone – Technical FAQs

What is MIL‑DTL‑25988?

MIL‑DTL‑25988 is a U.S. military detail specification for fluorosilicone elastomers. It supersedes MIL‑R‑25988 and defines performance requirements for fuel‑resistant fluorosilicones used in aerospace and defense applications.

What does MIL‑DTL‑25988 replace?

It replaces MIL‑R‑25988, though older drawings may still reference SAE‑MIL‑R‑25988, AMS‑R‑25988, AMS‑R‑25988B, or AMS 25988. These legacy callouts remain common on older aerospace prints.

What types and classes does MIL‑DTL‑25988 include?

The specification divides fluorosilicones into:

  • Type 1: O‑rings

  • Type 2: Molded parts, sheets, strips, and extruded shapes Each type includes:

  • Class 1: General‑purpose fluorosilicone

  • Class 2: Higher‑strength fluorosilicone SSP manufactures Type 2, Class 1 and Class 2 materials.

What forms are MIL‑DTL‑25988 fluorosilicones available in?

SSP supplies these materials as:

  • Ready‑to‑mold compounds

  • Continuous rolls

  • Sheet materials

  • Extrusions All materials are peroxide‑catalyzed and heat‑cured.

What industries use MIL‑DTL‑25988 fluorosilicones?

These materials are used in:

  • Aerospace fuel systems

  • Defense platforms

  • Hydraulic and solvent‑exposed sealing

  • High‑performance industrial applications

Fluorosilicone is chosen for its excellent resistance to fuels, oils, and solvents combined with silicone‑like flexibility.

What are the key mechanical properties of MIL‑DTL‑25988 fluorosilicones?

Depending on grade, SSP fluorosilicones offer:

  • Durometer: 40–80 Shore A

  • Tensile strength: 800–1500 psi

  • Elongation: 170–500%

  • Tear strength: 102–225 ppi/min These values vary by product number (e.g., SSP267, SSP338, SSP083, SSP100, SSP372, SSP082).

What distinguishes Class 1 from Class 2 fluorosilicones?

  • Class 1: General‑purpose fluorosilicone

  • Class 2: Higher‑strength fluorosilicone with improved mechanical durability Both maintain excellent fuel and solvent resistance.

Does SSP provide traceability for MIL‑DTL‑25988 materials?

Yes. SSP provides a full Certificate of Analysis (COA) for every batch, supporting aerospace and defense traceability requirements.

Are any SSP fluorosilicones dual‑certified?

Yes. SSP083 meets both MIL‑DTL‑25988 Type 2, Class 1 and SAE AMS 3326 requirements, making it suitable for applications requiring dual compliance.

What makes fluorosilicone different from standard silicone?

Fluorosilicone (FVMQ) provides:

  • Superior resistance to fuels, oils, and solvents

  • Good high‑temperature performance

  • Flexibility similar to silicone Standard silicone cannot withstand fuel exposure; fluorosilicone is engineered specifically for these environments.